The Situation:

The Ford Motor Company’s Dearborn Engine and Fuel Tank plant, located in Dearborn, MI, first  started production in 1941.  Currently over 600 employees work on I4 Engine’s and steel fuel tanks in over 2 million square feet of manufacturing space.   An area in the Ford plant where engine blocks are produced an oil mist forms in the air and settles over stairways that are utilized by Ford employees daily to access machinery, piping equipment and electrical lines.  Comprised of smooth steel bar grating treads, these stairways become slick with oil and other lubricants that are tracked through the plant by workers and from the machining process.  Employees report these slippery conditions to maintenance who in turn looks for a solution before accidents occur.  Ford Motor Company turned to SlipNOT® to provide slip resistant stair treads to elminitate the slick stairways in the Dearborn Engine and Fuel Tank plant.   

The Solution:

The Manufacturing Maintenance Planning Specialist knew of SlipNOT® perforated plate installed in another area of a Ford Plant.  He took measurements of the existing stair treads in the facility and then passed on to SlipNOT® sales representatives who created shop drawings based on the specifications.  Steel stair treads were ordered in various sizes from 1/8” steel material formed with 1 ½” nosings with the grade 2 SlipNOT® surface applied.  Each tread was then painted black. 

Steel was chosen for this application because the oil mist in the air served as a rust inhibitor and it was the most cost effective choice.  By applying a slip resistant coating to the treads, the Ford Motor Company can count on the non-slip surface to solve the slick stairway problem before a serious slip and fall accident can occur.

The Impact:

The Ford Motor Company issued two purchase orders for material to be used in the Dearborn Engine and Fuel Tank plant.  The first order of 177 stair treads was issued in March 2011 and the second for 129 treads was issued in August 2011.  The durable surface of the SlipNOT® steel stair treads will last for years to come and keep the employees of the Dearborn Engine and Fuel Tank plant on their feet, reducing potential slip and fall accidents on these stairways and increasing safety.

The Situation:

The Coca-Cola Company has come a long way since selling its original fountain beverage for 5 cents a glass in 1886.  Now, with bottling being done by over 300 facilities all over the world, the Coca-Cola Company has grown into one of the most recognized brands to date.  An outside contractor that has done previous work for the Atlanta Coca-Cola plant with SlipNOT®, contacted their sales representative to provide a non-slip solution for their packer platform line..

The Solution:

The contractor provided specific drawings of the pieces needed for the packer platform line.  19W4 Steel grating coated with the grade 2 steel surface was chosen for the platform.  The pieces were cut to size based on the drawings and were able to be easily installed in the field.  Stair treads formed from steel plate were also utilized for the packer platform line.  The treads were cut based on the specifications listed on each drawing, with two ½” diameter through holes that would be utilized during installation.  The stair treads and grating were all galvanized after the slip resistant surface was applied.  The galvanizing process allows for the steel surface to be protected against rust and corrosion.

The 19W4 spacing of the grating allows for liquid and other debris to fall through below.  The SlipNOT® non-slip coating created a completely 100% slip resistance surface in all directions, providing safety and security for anyone working on the platform

The Impact:

The Coca-Cola Company continues to rely on SlipNOT® products for the many projects in their facilities.  Coca-Cola and the outside contractor can continue to rely on SlipNOT® products to help prevent slip and fall accidents in their bottling facilities.  The galvanized treads and grating will provide a high traction surface that will last for years to come.

The Situation:

Federal Express was originally founded in 1971 and is based on an idea from a college paper written by the founder.  FDX Corporation was created with the acquisition of Caliber Systems Inc. in 1998 and in 2000, the name of the company was changed to FedEX Corporation.   Over 8.5 million packages are shipped express, ground, freight and expedited delivery daily with FedEx.  FedEX’s Memphis hub has over 8,000 people access their stairways on a daily basis.  When designing new semi enclosed stairways for the hub, Askew Nixon Ferguson Architects contacted a fabricator to fabricate stair treads based on the drawings they provided.  Together, the fabricator and Askew Nixon Ferguson Architects decided slip resistance was a must in the area where all different environments may be present.

The Solution:

A SlipNOT® sales representative worked closely with the fabricator and architect to determine what product best fit the needs of the FedEx hub.  The fabricator manufactured ¼” steel stair treads based on the drawings provided and sent them to SlipNOT® for the non-slip coating to be applied.  SlipNOT® applied the patented steel surface to each stair tread, creating a 100% slip resistant surface in all directions.  Since the treads were located in a semi-enclosed stairway exposed to outside elements and power washing for cleaning, they were galvanized to prevent rust and corrosion. Steel products can either be painted or galvanized to prevent rust and corrosion when installed in areas where moisture is prevalent.

The Grade 3 steel surface was chosen due to the high amount of traffic volume passing through the stairways.  Steel Grade 3 is used in the most demanding environments and provides traction when completely coated in water, oils or other lubricants.  SlipNOT® steel has a bond strength of at least 4,000 psi and a surface hardness between 55 – 63 on the Rockwell “C” scale.

The Impact:

SlipNOT® shipped the coated stair treads back to the fabricator for installation.  The treads were installed at the hub with a vertical 8 foot plate to reinforce them from below.  The 8,000 people who pass through the FedEx hub each day can rely on SlipNOT® coated stair treads to keep them on their feet in any environment.

Situation:

Allied Fabricating & Welding provides a various services from design and fabrication to installation and servicing, all from their 33,000 square foot facility in Columbus, Ohio.  With over 40 years of combined experience, Allied Fabricating & Welding services all of Ohio and the surrounding states.  When they needed a slip resistant stair tread for a COP tank, Allied Fabricating & Welding turned to SlipNOT® to provide the solution.

The Solution:

COP Tanks are Clean-Out-of-Place (COP) Immersion Parts Washers that are used to provide a long-term, semi-automated cleaning alternative to labor intensive, unreliable manual cleaning.  COP Immersion Parts Washers are customizable and come with a variety of options for each company to choose what fits their needs best.  Since the process involves water and has potentially slick surfaces around the machine, Allied Fabricating & Welding ordered a 1/4” x 11” x 108” 304 stainless steel stair tread with a 2” nosing and a 2” riser coated in grade 2 SlipNOT® stainless steel surface for workers to stand on while using this machine.  All SlipNOT® products retain traction even when completely coated in water, oil or other lubricants.

Since the stair tread was ordered based on a drawing created by a SlipNOT® sales representative, the stair tread fit the exact dimensions needed for the application.  The tread can be installed easily in the field without further fabrication.  SlipNOT® stainless steel stair treads are approved by NSF International for use in food processing environments.  Stainless steel plate has a file hard surface between 55 - 63 on the Rockwell “C” scale and has a bond strength of at least 4,000 psi with a coefficient of friction 0.85 or greater.

SlipNOT® stair treads can be formed to specifications with only nosings, risers and nosings or formed to a channel.  Treads can also be provided pre-drilled or can be drilled and countersunk in the field without harming the slip resistant surface.  Slip resistant stainless steel plate treads are formed to specifications with or without mount plates.

The Impact:

SlipNOT® slip resistant steel treads have been used in food processing plants and other industries across the country.  In slick environments, workers can count on SlipNOT® products to keep them on their feet in even the slipperiest conditions.  In environments where safety and sanitary conditions are essential, SlipNOT® stainless steel products provide an optimal solution for any application.

The Situation:

The New York Fire Department (FDNY) is known for its unwavering bravery, core values, and remarkable service to the citizens of New York, NY.  Engine Company 259 was designed for efficiency by Andrew Berman Architects.  The three story fire station was in need of slip resistant stairs and platforms throughout the facility.  When there is an emergency the firefighters and other personnel needed traction when running up or down the stairs.  Often times water, snow and other liquids are dragged into the department and can cause a slippery situation.  Safety is a top priority for the FDNY, whether it is inside the station or out in the field.

The Solution:

SlipNOT® provided custom Grade 2 stainless steel plate stair treads that were fabricated to very detailed prints.  SlipNOT® was able to meet the thorough requirements of the project and supplied stair treads in various sizes and shapes for various areas throughout the facility.  The stainless steel plate stair treads were the optimal solution for the application because they provided the traction and safety needed for the firefighters during emergencies as well as the aesthetically pleasing look the architect was seeking for the project.  SlipNOT® stainless steel stair treads can also be easily cleaned which is ideal when dealing with snow, dirt, ash and other elements from the firefighters’ equipment on the stair treads.

The Impact:

SlipNOT® stainless steel stairs provide a slip resistant working / walking surface for fire fighters, paramedics and other personnel when accessing different areas.  Timing is everything in the emergency field, every second counts, traction on stairs and other walking surfaces is critical.

The Situation:

Stuyvesant High School is a New York City public high school located in Battery Park, NY.  Stuyvesant High School has an enrollment of nearly 3,000 students and specializes in mathematics and science studies.  In 1992, Stuyvesant High School moved from a building on East 15^th Street in New York City to a new construction building in Battery Park, NY.  Battery Park is a 25-acre public park located on the Southern point of Manhattan Island in New York City.  The new building offers students an innovative learning environment and includes state of the art classrooms, athletics and a sky lit cafeteria.  However, a concern for school officials was the dangerous walk for students at the intersection of West Street and Chambers Street where the school is located.  The intersection is a high volume traffic area and is extremely dangerous to students going to and from school.  The school district decided to invest in a $10 million dollar project to build the Tribeca Bridge that would provide students with safe access to the school.  The school district was looking for a material that would be slip resistant against outside elements to provide a safe walking area, long lasting and require minimal maintenance.

The Solution:

Stuyvesant High School contacted SlipNOT® Metal Safety Flooring for a material that would meet their requirements for the Tribeca Bridge.  SlipNOT® provided the school with slip resistant stainless steel steps and platforms.  Stainless steel was the optimal choice for the project because it is corrosion resistant.  Therefore, the stainless steel steps and platforms are extremely durable and will remain slip resistant for years which is ideal for the high volume traffic area.  Slip resistant stainless steel is also easily cleaned and requires minimal maintenance in the outside environment.  The stainless steel also was an aesthetically pleasing choice and was easily incorporated into the designs of the new high school to create a cohesive look.

The Impact:

SlipNOT® slip resistant stainless steel steps and platforms have provided Stuyvesant High School with the safety needed for students, teachers and pedestrians.  The slip resistant stainless steel steps and platforms are long lasting and easily cleaned.  The steps and platforms remain slip resistant against outside elements and have provided Stuyvesant High School students, faculty and parents with safe access to and from the school.

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The Situation:

Southern Utah University, a public university in Cedar City, UT, was responsible for eliminating a slippery stair situation in the Central Heat Plant on campus.  The current mix of bar grating and expanded metal treads with diamond nosings were extremely slippery especially after being compromised by elements such as rain or snow.  Southern Utah University did not want to replace all of the existing treads.  They needed to find a non-slip solution that could be retrofitted directly over the existing steel stair treads for a quick but permanent fix to the problem.

The Solution:

Southern Utah University contacted SlipNOT® Metal Safety Flooring to determine the best solution possible.  A SlipNOT® sales representative worked with Southern Utah University on the Central Heat Plant project and determined that steel plate stair treads would solve the problem.  Southern Utah University ordered (15) 1/8’’ x 9-3/4’’ x 37’’ Grade 2 steel on steel stair treads with 1-1/2’’ nosings for one area of the stairs and (9) 1/8’’ x 11-1/8’’ x 39’’ steel stair treads with 1-1/2’’ nosings for the second area of stairs.  Having SlipNOT® fabricate the non-slip steel stair treads to the exact dimensions needed ensured an easy installation process.

SlipNOT® shipped the steel stair treads to Southern Utah University to be easily welded over the existing treads in the Central Heat Plant facility.  Southern Utah University’s utilities team would be installing the stair treads.

The Impact:

The SlipNOT® non-slip steel stair treads were installed at Southern Utah University and the staff couldn’t be happier.  The utilities manager at the university stated that “the stair treads were installed and they are fabulous, exactly what we were looking for.”  SlipNOT® steel stair treads will continue to ensure a safe walking environment, during all seasons, for all those who utilize them for many years to come.

The Situation:

A leading retail flooring company in the Washington area offers natural countertops and floor coverings such as; carpet, hardwood, stone, laminate and vinyl to Northwest homeowners, contractors and business owners.  Due to their many retail locations, they are able to handle contracts on some of the Northwest’s largest construction projects, as well as commercial activities that each retail location provides.  The retail flooring company was contacted by the Washington State Convention Center to supply their stairway with slip resistant treads, which then contacted SlipNOT® Metal Safety Flooring for a non-slip solution.

The Solution:

SlipNOT® was able to provide (40) 1/4” x 2-1/4” x 78” 5052 H32 Grade 2 aluminum treads that were butted up against carpeted stairs.  The aluminum treads included a patented SlipNOT® non-slip coating, stainless steel surface, mill finish and were formed with a 1-1/4” nosing and (7) 5/16” countersunk holes; for anchoring into the floor.  Due to high traffic, the steps became dangerous from the water being tracked in and out, which is why SlipNOT® incorporated a stainless steel surface.  This brought chemical and corrosion resistance to the stairway.

The Impact:

Installing the aluminum treads to the Washington State Convention Center was an optimal decision due to the slip resistant surface and aesthetic appeal.  It gave pedestrians and employees a sure-footed walking surface.

The Situation:

ElDorado National is the largest volume producer of commercial buses in North America.  ElDorado is a subsidiary of Thor Industries, the world’s largest manufacturer of recreation vehicles and a leader in the commercial bus industry. Thor’s reputation is built on outstanding performance and has annual sales of over $2 billion.  Thor industry operates fourteen subsidiaries, as well as ElDorado National.

ElDorado National has two North American facilities located in Riverside, California and Salina, Kansas.  The facility in Riverside, CA specializes in manufacturing commercial buses while the facility in Salina, KS focuses on mobility vans and cutaway buses.

ElDorado National manufactures five commercial bus lines including the Axess, Escort RE-A, E-Z Rider II, Passport-HD, Transmark RE and XHF.  ElDorado is an innovative leader in the transportation industry that also offers clients a line of alternative fuel commercial buses that are environmentally friendly.  The ElDorado National manufacturing facility in California is ISO certified by the International Standards Organization and ADA compliant, providing clients with the highest level of quality product available.

ElDorado National supplies commercial buses to the City of Riverside in California.  The City of Riverside is located in southern California and is home to nearly 400,000 residents.  Eldorado National was seeking a solution to slippery steps on their commercial buses and wanted a product that would provide the highest level of slip resistance for passengers while being able to withstand installation in a high volume foot traffic area with minimal maintenance.  ElDorado was also seeking a solution that would be light weight so it would not add any additional weight to their buses.  Another necessary requirement was a product that could be painted.  It was extremely important for ElDorado’s final product to be painted safety yellow so there was a high level of visibility for passengers entering and exiting buses to ensure passengers would be able to safely utilize the buses.

The Solution:

ElDorado National contacted SlipNOT® Metal Safety Flooring for a solution to slippery steps on the entrance and exits of their commercial buses.  SlipNOT® recommended and provided ElDorado with aluminum stair treads painted safety yellow and gray.  Aluminum was the optimal choice for ElDorado’s slippery stairs because it provided the safety needed for the passengers.  Aluminum is also a light weight metal that will not add a large amount of additional weight to the commercial buses.  The aluminum stair treads are also corrosion resistant and will be a long lasting solution with minimal maintenance which was ideal for the high foot traffic entrance and exits of the commercial buses.  To further provide safety for passengers, SlipNOT® painted the ends of the stair treads safety yellow for high visibility when entering and exiting the busses.  By painting the stair treads safety yellow, passengers will be aware of the steps when they are entering and will help ElDorado National continue to provide clients and passengers with high quality and safe buses.

The Impact:

SlipNOT® exceeded the expectations of ElDorado National and the City of Riverside, CA by providing a slip resistant solution to slippery stairs on their commercial buses that is light weight, minimal maintenance and corrosion resistant against high volume foot traffic. T he painted safety yellow stair treads not only provide slip resistance to passengers but also ensure passengers notice and are aware of the stairs on the buses.  SlipNOT® provided ElDorado National with a long lasting slip resistant solution for their slippery stairs that helps continue to provide their customers and passengers with the highest level of quality and safe product available.

The Situation:

California has led the nation in it’s effort to recycle for years.  The government is aiming to educate the residents of California to use less and recycle more through various initiatives passed by the government.  So far the initiatives have paid off and according to the CalRecycle website, The Golden State currently leads the nation with a 59% recycling rate of all materials.  When a recycling plant needed slip resistant plates and treads for the potentially slippery area leading up to their sorting machines, they contacted a sales representative at SlipNOT® to help them decide the best possible solution for their needs.

The Solution:

SlipNOT® provided this recycling center with steel plates and stair treads to install in existing areas of their facility.  The plates and treads were cut to size allowing easy installation.  Since the areas in which the plates and treads would be installed in were sometimes slick from bottles and cans, they chose to paint the plates and treads to protect them from rust and corrosion.  SlipNOT® steel needs to be either painted or galvanized to protect it from rust or corrosion.  SlipNOT® steel remains slip resistant even when submerged in water or lubricants and SlipNOT® steel plate a file hard surface between 55 - 63 on the Rockwell “C” scale and a bond strength of at least 4000 psi.

The Impact:

SlipNOT® was able to provide the recycling center and its employees with the safety and security they were striving to achieve.  SlipNOT® steel has proven to be long lasting and durable; it requires little or no maintenance and can retain its longevity for decades.  The employees at this recycling center can rest assured that they are working in the safest conditions possible.

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